Can I really order a conveyor in any color of my choosing?

Fluent Conveyors can powder coat your conveyor system in any color you like. Simply provide us the color and we’ll do the rest.

How are your conveyors shipped to customers?

Each roller chain conveyor is test-run and inspected prior to loading. We partially disassemble components and prepare them for optimal freight load configuration. Sensitive parts such as drives, motors, and controls are removed and boxed separately.Structural steel frame components are loaded sequentially and fastened securely to pallets or crates for maximum load stability. We brace incline sections, cover belt areas prone to damage, and reinforce the overall load for smooth transport.Once at our loading dock, experienced logistics staff strap, wrap, and secure the full conveyor shipment according to proven methods. We ship via trusted carriers and can accommodate truck, ocean, or air transport.Upon arrival, you'll receive clear unload instructions and a component manifest. Our goal is to ship each conveyor system efficiently so it arrives in the same flawless condition as it left our facility.

What are roller conveyors good for?

Our roller chain conveyors excel in high-impact, abrasive, or abusive applications, especially those involving heavy or difficult materials. They are commonly used in recycling and waste management centers, demolition sites, and other demanding applications. We offer many types of roller chain replacement belts, which allow your roller chain conveyor to be customized to specific use cases. What customization options do you offer for your conveyors?We can customize almost every aspect of your Fluent conveyor system, including size, layout, incline, conveyor speed, features, color, and much more. Reach out to us to discuss your needs for a custom conveyor solution.

PLC Programming Services for Advanced Conveyor Control

What Is PLC Programming?

PLC programming, or Programmable Logic Controller programming, is the process of creating customized instructions that direct how an industrial PLC—a digital computer that automates industrial processes and monitors inputs and outputs—operates.

A PLC is like the "brain" behind automated systems such as conveyors. It monitors inputs (like sensors or switches), processes the data, and sends digital outputs (like starting a motor or activating a diverter) to control the system in real time.

For advanced conveyor systems, PLC programming goes beyond basic on and off operations. It provides precise synchronization of motors, dynamic routing of items, fault detection performance, and integration with larger systems like SCADA (supervisory control and data acquisition) or MES (manufacturing execution system).

Using programming languages such as ladder logic and structured text, engineers tailor the PLC to manage tasks like:

Load Balancing:

Distribute Items Evenly Across Multiple Lanes.

Speed Control:

Adjust Conveyor Speed To Optimize Throughput.

Safety Protocols:

Emergency Stop Buttons Stop The System During Jams Or Unsafe Conditions.

With a track record of exceptional results across industries, we have the experience to optimize your conveyor systems for any application. From the initial consultation and system design to implementation, testing, and ongoing maintenance, we're with you at every step of the way.

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Types of PLC Programming Languages

To program a PLC, you need to choose the right language based on the system's complexity, application requirements, and the programmer's expertise. Here's an overview of commonly used PLC programming languages:

Ladder Logic is a graphical language that closely resembles electrical relay logic diagrams, so it's an intuitive choice for technicians and engineers familiar with traditional wiring schematics.

We design LD programs that effortlessly integrate with your current setup to deliver reliable and efficient automation for your conveyor operations. LD's intuitive design and smooth compatibility with your hardware and controls will minimize disruptions during installation. The result? Reliable, efficient automation that enhances your system's performance and keeps your operations running smoothly—like it was built that way from the start.

Common Uses:

Basic control functions, such as starting and stopping motors.
Managing conveyor speed and direction.
Implementing safety interlocks for operator and equipment protection.

Features:

Visual Representation:

Displays logic as 'rungs' on a ladder, with each rung representing a control action.

Ease Of Use:

Simple to learn and great for those transitioning from relay-based conveyor belt systems, even with limited programming experience.

Quick Troubleshooting:

Graphical layout allows users to identify and address faults rapidly.

Versatility:

Suitable for small-scale systems or individual machine controls.

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The Benefits of Conveyor Belt Automation Using PLC

Automating conveyor systems with programmable logic controllers delivers advantages across all industrial environments. These benefits include:

PLC algorithms provide precise conveyor belt control and optimize conveyor sequences for smooth and reliable movement of materials and efficient packaging operations.

Conveyor system showing expanded market reach

Why Choose Fluent for Your PLC Programming Needs?

At Fluent Conveyors, we understand the unique challenges of conveyor systems design and maintenance. Here's why industry professionals trust us:

Expertise in multiple programming languages

Our team is proficient in both Ladder Logic (LD) and Structured Text (ST), so we can help you choose the best programming approach for your specific conveyor system needs.

Customized solutions for your operations

We take the time to understand your unique processes and operational goals and deliver tailored programming that fits your specific performance needs.

End-to-end support

From the initial consultation to installation and ongoing maintenance, we provide comprehensive support so your system runs seamlessly.

Proven industry experience

With a solid track record of successful projects, we have the expertise to optimize conveyor performance for many industries and applications.

Service We Offer

By partnering with Fluent Conveyors, you gain a trusted resource committed to smart automation solutions that drive efficiency and long-term success. Our PLC programming services meet the demands of modern conveyor systems:

System Design and Consultation

Collaborate with our experts to design a control system that maximizes efficiency and aligns with streamlined, efficient operation goals.

Programming and Implementation

Develop robust PLC programs using LD or ST, customized to your conveyor’s specific requirements.

Testing and Validation

Conduct thorough testing of the system safety, reliability, and general operation before deployment.

Training and Support

Empower your team with in-depth program explanation and a training on system operation and maintenance, backed by ongoing technical support.

About Fluent Conveyors

Fluent Conveyors engineers and builds the world's best conveyor systems to address the material handling challenges faced by a range of industries, including construction, demolition, recycling, and waste management. We reduce your need for manual labor and improve your throughput.

We build many types of conveyor systems to address a range of needs in the industry. Our conveyor types include the following:

Roller chain conveyors

Choose from light-duty, heavy-duty, and extreme heavy-duty options.

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Slider bed conveyors

Deliver high throughput and superior product stability in packaging and beyond.

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Flat idler conveyors

Flat belt conveyors adaptable to many applications and industries.

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We design and build each conveyor system in the US to the highest standards of quality, including those specified by CEMA. We also sell replacement conveyor belts and replacement parts for all our conveyors. For more information, or to get pricing on a conveyor system, contact our sales team.