Copyright © 2026 Fluent Conveyors, LLC. All rights reserved.
The Fluent Conveyors logo is a registered trademark of Fluent Conveyors, LLC. Serial Number 97664258 Registered on Dec. 12, 2023
Copyright © 2026 Fluent Conveyors, LLC. All rights reserved.
The Fluent Conveyors logo is a registered trademark of Fluent Conveyors, LLC. Serial Number 97664258 Registered on Dec. 12, 2023
Replacement conveyor pulleys can cost as little as $50 or as much as $30,000, depending on the following factors:
Material
Conveyor type
Type
Size
Shaft size
Bushings
Talk to our team, and we’ll provide you with a quote based on your conveyor specifications.
Pulley material influences pricing. Basic steel pulleys are the cheapest, while stainless steel and aluminum pulleys last longer. Some pulleys feature a metal core and a ceramic, polyurethane, or plastic coat for enhanced traction, abrasion resistance, and sanitation.
The most common conveyor pulley materials include:
Steel: popular due to their strength, durability, and cost-effectiveness, steel pulleys accommodate numerous applications and budgets. They are used in light to medium applications such as cardboard recycling and component manufacturing.
Stainless steel: with exceptional corrosion resistance, stainless steel pulleys thrive in severe, moisture-rich, or chemically hostile environments, such as coal mines and chemical plants. Their long service life compensates for a higher initial investment.
Aluminum: lightweight yet sturdy, aluminum pulleys are cheaper than steel and stainless steel. They also provide corrosion resistance and reduce system vibration.
Polyurethane: applied over steel or aluminum cores, polyurethane coatings provide excellent traction and abrasion resistance. Polyurethane coatings increase pulley costs but prolong service life and minimize maintenance abrasion-rich environments.
Plastics: high-density polyethylene and nylon pulleys are corrosion resistant, lightweight, and low friction. Plastic pulleys are generally cheaper than steel pulleys. Food processing, manufacturing, and waste management industries use them in wet, corrosive, or hygienic environments.
Ceramic: these pulleys feature a ceramic wear surface over a metal core for exceptional abrasion resistance and heat resistance. Their price is comparable to stainless steel.
Our precision pulleys are engineered to withstand the countless hours of operation and belt tension requirements needed for harsh applications. Our selection of conveyor pulleys caters to diverse industry requirements.
Spiral wing pulleys have a unique spiral vane design that cleans the belt and prevents material buildup. These pulleys function as conveyor tail pulleys and drive pulleys in applications where large amounts of wet or sticky materials accumulate on the belt and pulley, such as the food processing, organic waste, and energy industries.
Dead shaft pulleys.
Mine duty drum pulleys are available with diameters ranging from 10–60 inches.
CEMA winged pulleys are offered with diameters ranging from 6–60 inches.
CEMA drum pulleys are offered with diameters ranging from 4–60 inches and are made of neoprene.
Herringbone and chevron winged pulleys are available with diameters ranging from 10–48 inches.
Mine duty winged tail pulleys are offered with diameters ranging from 10–60 inches.
Super-duty pulleys (extra heavy duty) come with diameters ranging from 10–60 inches.
Spiral drum pulleys.
Mine duty winged pulleys are available with diameters ranging from 10–60 inches.
Spiral winged pulleys.
Disc return rollers.
Beater bars.
Custom pulley designs can be requested.
Taper lock, quick detachable, XT®, and keyless locking device.
SBR, neoprene, SOF, SAR, urethane, Husky®, static conductive neoprene, MSHA, and cold bond rubber.
Smooth, chevron, herringbone, diamond, ceramic, vulcanized ceramic, and slide. We offer re-lagging of current non-damaged drums.
Chevron
Compound: SBR, SAR, MSHA
Durometer: 45, 60
Thickness: 3/8, 1/2, 5/8, 3/4, 1 inch
Herringbone
Compound: SBR, SAR, MSHA
Durometer: 45, 60
Thickness: 3/8, 1/2, 5/8, 3/4, 1 inch
Smooth
Compound: SBR, SAR, urethane, MSHA
Durometer: 45, 60
Thickness: 3/8, 1/2, 5/8, 3/4, 1 inch
Holz Slide Lag
Compound: SBR, SOF, Husky®
Durometer: 45, 60
Thickness: 9/16, 3/4 inch
Ceramic
Compound: SBR, MSHA
Thickness: Based on application
Urethane
Compound: Urethane
Durometer: 80, 90
Thickness: Based on application
Custom options are available upon request and availability.
Class one: welded hub
Class two: integral hub
Class three: profile disc
Class four: turbine end disc
Class five: T-section
CEMA-rated, prime duty, mine duty, super duty, and custom duty options.
Flat profiles, spiraled profiles, crowned profiles, and trapezoidal crown profiles.
From drive sprockets to cleats to bearings, we carry the following additional replacement conveyor parts.
Replacement parts aren’t all we supply. We also manufacture premium conveyors for all industries and applications.
Need a conveyor solution? We can design and build it. Our durable conveyors are engineered and manufactured in the USA to the most stringent tolerances.
Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation
All systems fabricated by certified welders for structural integrity
Precision components such as cold-rolled steel shafts and flame-hardened sprockets
3/16" and 1/4" thick structural steel frames to prevent flexing
Constructed from heavy-duty steel plate, rectangular tubing, and structural channel
All hardware is grade 8 for maximum strength
Painted with industrial-grade powder coating for durability
Designed for simple maintenance access and component serviceability
Extensively tested and inspected before shipment
25-35 pound rail track to withstand heavy materials
ASTM A36 steel for fabrication per structural code
Premium bearings sized for L10 life ratings, made in USA
Dodge, Nord, SEW drives matched to application torque
Goodyear, Flexco belt options resistant to rips, tears, and impacts
Made from durable materials, our conveyors deliver exceptional strength and longevity for recycling, demolition, and other demanding industries. Whether you need a roller chain conveyor, a flat idler conveyor, a slider bed conveyor, or any other custom conveyor, contact Fluent and tell us what you need. We will build you a custom conveyor system—and you can even pick the color.
Learn more about how we manufacture conveyors.
