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Fluent designs and manufactures custom metering wheels that center each product on the belt and set consistent spacing between consecutive products. Available on new Fluent conveyors and as retrofits to existing lines of any make. Engineered and fabricated in the USA.
Define wheel dimensions, material, capacity, drive requirements, and operating conditions to ensure consistent material flow and reliable metering throughout the conveyor system.
USA
Slider bed, trough slider bed, flat idler, and other pulley-driven conveyors
18–60 inches
8 inches standard; 6–12 inches available
Neoprene standard; urethane and UHMW polyethylene available
Variable speed AC motor, fractional horsepower
VFD, wheel surface speed adjustable independent of belt speed
Sealed-for-life
Stainless steel
Bolt-on brackets to existing frame rail; slotted for lateral adjustment
ASTM A36 steel plate
Sandblasting and industrial-grade coating, your choice of color
Metering wheels are powered and rotate around a vertical axis, mounted at the conveyor side with their face toward the product path. Wheels operate in opposed pairs, so products contact both faces at once. Because the faces are powered, they correct lateral position with force in the direction of travel.
At belt speed, the position centers product without altering spacing. Above belt speed, each product accelerates through the pinch and pulls a gap from the one behind. Every diverter on a sortation conveyor uses product gaps to know where one product ends and the next begins.

The base configuration ships with a VFD for manual speed adjustment, adequate for a consistent product mix. Where the mix varies by order or shift, wheel speed can tie into the line control scheme so a recipe change moves the metering position with it. Fluent builds UL 508A-specified custom control panels and integrates metering wheels into complete line control and safety schemes.

Fluent retrofits metering wheels onto conveyors of any make. We work from your drawings or field measurements. Brackets are fabricated to the receiving frame, and the assembly ships ready to bolt on.
Prepare the following specifications to help us quote you accurately:

Partial specifications are fine. We can work with you to determine the rest.

Fluent builds custom conveyors from the ground up. The team that specs drives, belts, and controls designs our metering wheels: bracket, wheel, and drive engineered against the receiving frame, not assembled from vendor parts. Every assembly ships from our 85,000 sq ft US manufacturing facility.
New Fluent systems can include metering wheels as part of the build. Retrofits meet the same standards regardless of the receiving conveyor's make.
Fabricated in the USA by certified welders
Paint matched to your facility or equipment
Available as part of a new Fluent system or as a standalone retrofit
Ready to work with the experts?