Apron Pan Roller Chain Replacement Conveyor Belts
Ideal for large, heavy, wet or dry materials typically found in the following industries: recycling, manufacturing, mining, automotive
Apron Pan Roller Chain Conveyor Belt Overview
Fluent Conveyors offers extremely durable double beaded apron pan conveyor belts with little to no maintenance. These belts are positioned to move both horizontally and at an incline with heavy, wet, hot and abrupt materials such as MSW, cement, ore, sand stone, garbage, castings, scrap metal and more.
Double Beaded Apron Pan Belts are built from very high-grade, heat treated steel to reduce wearing of the belt. These belts are mounted on a steel bushed roller with heavy duty chain. These belts are almost leak proof and come in a standard pan and deep pan to meet the applications requirements. Fluent double beaded apron pan belts are made-to-order belts for brand new projects or replacement belts for all manufactures including Hustler Conveyors, R.E.M., Endura-Veyor, CP, BHS, Krause and more.
Fluent Conveyors belts are engineered with industry leading 3D CAD. The manufacturing team has over 50 years of combined experience on conveyor belts and understand the most complex applications to ensure the correct belt is always used. All replacement belts are engineered closely with the production team to ensure the processes from engineering to manufacturing meets tight tolerances, QA validation and project deadlines.
Fluent Conveyors belts have been tested, validated and approved to meet the quality tolerances our engineering team requires. The production team has over 50 years of combined experience paired with a new technology, validated core processes and a great quality assurance process that ensures all belt specs meet approval drawings and application requirements.
Apron pan conveyor belts only require standard maintenance to guarantee a trouble free operation. These belts come pre-tensioned and run for over two days prior to shipment to ensure they fit correctly and run smoothly.
Core adjustments and maintenance:
- Visual inspection (belt, damage, pan issues). This inspection is important to ensure that all of the components on your conveyor will continue to function as designed. Further protecting the other components and increasing the overall life of your machine.
- General removal of debris (chainways are clear and rollers/chain bars are free of debris). Keeping your conveyor clean is imperative to remove the risk of jams or potential failure.
- Auto Chain Oilers are full and functioning. Keeping your chain properly oiled is imperative to the function and longevity of your conveyor. A properly oiled chain significantly reduces running friction (saving you energy) and can last more than twice as long as an under oiled chain.
- Maintaining proper chain tension. This should be done through periodic visual checks to ensure the chain is not loos enough to slip over teeth on the drive sprockets, but also not so tight as to add friction and resistance to the system.
**If you have additional questions or need help with anything on your conveyor, please visit our help section below or give our engineering team a call.
At Fluent Conveyors, we look for partners over clients. Your success is our success. Every step along the way, through dynamic collaboration, we ensure high-end experience from pre-sales engineering to install.The process starts with a detailed system design meeting in which fluent sales and engineering staff complete a pre-project kick off call with our customer to gather all necessary info and gain a detailed understanding of their specific needs. The Engineering team designs a unique solution while working with each customer to ensure accuracy and detailed approval drawings. Ensuring your vision comes to life.
Our open creative process ensures you’re always in the driver’s seat. We blend technical expertise with visionary thinking to ensure your expectations are not only met, but surpassed. Fluent Conveyors uses leading edge 3D CAD and automation tools to ensure a process that puts the customer first, provides a speedy turnaround time, error free engagement and a better overall customer experience. End result: engineered product for your specific application type and unique needs delivered in hours – not days or weeks.
Our processes ensure 100’s of customers across the World precise, efficient, and smooth operations. Each conveyor is tested, validated and approved to verify structural and mechanical operability. It’s just that simple.
High impact, durable formed pans to help increase longevity and decrease deformation. Fluent Conveyors offers ¼”, 3/8” up to ½” custom formed apron pans. Max widths up to 120” wide.
Low friction, increased life cycle .76 - 1.0 ID x 1.12-1.38 OD Long 1018 Solid, Machined Bushing. Carburized, hardened RC55-60, press fit into inner side bars.
Cross rigid to increase load capacity on the pans and help absorb impact. C 3” x 5# up C 6” x 8.2# heavy duty channel every other pitch.
Increase strength, reduces failure points and offsets the chain pull. 2” x ¼” thick C1045 precision die-punched sidebar. Additions include 2x 3/8” thick and 2.5” x ½” thick
Pan mounting 3/8” thick angles to provide simple replacements of sections of belt.
Easy maintenance of chain and to secure the rods to the rollers. Optional solid locking pins.
Increased wear, long lasting and reduction in friction. Flanged and hardened steel wheel in 2-1/16”, 3”, 3 ½”, 4” and 5” diameter options.
Sealed protection to remove material flow to the chain and rollers. 4”, 5” and 6” high precision die punched wing, 3/8” thick staggered wing style, wings are part of chain, 3/8” tab punched and welded to chain for attaching pans.
Seamless chain rotation and low friction during heavy loads. 4142 precision headed machined and heat-treated alloy pin. See options pages for all options. ¾” diameter up to 1” diameter pins to connect chain
Reduction in overall pan deflection to ensure longevity and maintain belt alignment. Custom number of rows, ¼”, 3/8”, ½” & 1” thick formed impact shoes every other pitch.
Detailed & Customized Mechanical Engineering
FLUENT CONVEYOR DESIGN GUIDELINES
Fluent Conveyors Apron Pan Roller Chain conveyor belts are designed with cutting edge software to be ahead of the curve. Giving you an edge above the rest. Fluent Conveyors uses premium 3D CAD software and has our belts manufactured to industry leading tolerances and standards to guarantee premium quality roller chain conveyor belts. After completion of a design, the engineering team releases to quality assurance, allowing secondary engineers to validate critical dimensions, calculations and manufacturability. After initial and secondary engineering approvals, belts are released to the manufacturing facility by the lead manufacturing engineer. Our experts only approve the highest caliber work to ensure you’re working with nothing but the best.
FLUENT ROLLER CHAIN BELT MANUFACTURING GUIDELINES
Fluent Conveyors Roller Chain Conveyor Belts are built in innovative facilities to equip you with the best product possible. With all the industry leading equipment and processes, Fluent Conveyors production team has over 100 years of combined experience paired with a facility of more than 85,000 square feet. The core facility has a paint booth, 40,000 square feet of dedicated assembly, 6 – welding stations, CNC fabrication equipment, 10 – overhead cranes and more. Parts are cut/machined on CNC Routed machines and bent on CNC Brakes for the best in industry tolerances. Every weld is tacked and re-measured for accuracy then completed by the staff of certified welders. Ensuring you’re working with smart, flawless machinery.
CONVEYOR TESTING OVERVIEW
All conveyor belts are delivered to you ready for hard work. Assembled and released to a detailed quality assurance checklist to make sure your machinery can hit the ground running. This includes key validations such as; weld examination, sub-assembly QC, visual inspection and dimension verification. Making sure your new conveyor belt is set up for long term success.
We ship the smartest way possible, to make your job easy. Fluent Conveyors Product shipments are carefully planned in CAD software to be loaded in an organized, space saving, and safe manner ensuring that all products arrive on-site the same as when they left our facility. Loose items are boxed and marked, assembled parts and components tightened to endure the rigors of freight and shipping. We’re here to make sure every step of the process is seamless.
- 108” • Custom widths from 36” up to 120” width with all increments within that range.
- ¼” – 3/8” thick angle.
- Flat bar cleats also available.
- 6 Inch
- 9 Inch
- .76 up to 1.0 inside diameter x 1.12-1.38 outside diameter
- 3 ½”
- No wings
- Top impact pads
- Formed trapezoids
- Inverted angle (used for keeping hot material off the belt)
As well as producing bespoke conveyor systems, we also supply custom replacement belts and parts to ensure no client sees their assembly line stay offline for an extended period of time. From replacement motors to sprockets, everything is covered if a client comes across a failing element of their conveyor system.
Sadly, it’s inevitable your clients will face some type of issue with their conveyor system at some point. Even with Fluent Conveyors’ best equipment in place, conveyors are going to suffer from wear and tear due to their demanding nature. However, being able to offer a solution at any time will be appreciated by your clients.
Are You Looking For A Easy & Seamless Way To Order Apron Pan Roller Chain Belting?
Our Process Is Typically Very Lean & Detailed! We Prefer Not To Waste Our Customers Time!
Please Contact Us If You Want Us To Help & You Are Comfortable With The Following:
- Price Can Range For Each Belt From $25,000 - $200,000+
- Lead Time of 6 Weeks – 10 Weeks + (Depending on belt specs, pan thickness, chain etc)
- You have visited our resource center and have all the required dimensions
- Have the ability to review & sign approval drawings
- 50% down, 40% 2 weeks prior to shipment, 10% net 30 post install
- Can conveyor chains snap?
Chain on a roller chain conveyor are very rigid. It would require an excessive side load, abrupt torque or rust over a long period of time. It is important to do regular maintenance to ensure that your chain is properly lubricated and in good working order. A Fluent Conveyors chain is sized such that it will never snap under regular working conditions.
- How wide are roller chain conveyors?
Fluent Roller Chain conveyors can be purchased in widths from 12” to 120” depending on the customer’s requirements.
Industry standard widths are typically up to 84" wide. Depending on the belt type, additional materials and engineering may be required for your application i.e. rubber combo belts require a longitudinal splice over 84" wide.
Please contact us will all your requirements.
- How long to deliver replacement apron pan roller chain conveyor belt?
Fluent Conveyors apron pan conveyor belts normally take 6-8 weeks plus shipping. Please contact our sales team and we can get started with you immediately.